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10
Total Builds
10
Complete
~$20K+
Total Parts Cost
450+
Build Photos
Kerr Verified Storefront — DeWalt tools on workshop bench
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Tight, curated DeWalt · I bought every one · field-tested on Sierra jobsites
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20Categories
255Products
10+ yrBuying History
Garage Ski StorageCustom overhead ski racks above the garage doors — 14+ pairs stored, doors still open and close. Overhead Build · 10 photos
Complete · Ski Storage
Featured Build · Complete

Garage Ski Storage.

Living in Truckee means owning a lot of skis — and having nowhere to put them. The garage already had two vehicles, a golf simulator, a full workbench, snowblowers, and overhead storage racks. Floor space was out of the question. The solution: mount horizontal ski racks directly to the ceiling above the garage door tracks, high enough that both doors still open and close without touching a single ski. Fourteen-plus pairs of Völkl skis now hang overhead, organized and out of the way, and every square foot of floor stays usable.

  • Stores 14+ pairs of skis on ceiling-mounted horizontal racks
  • Mounted above garage door tracks — doors still open and close freely
  • Zero floor space lost — vehicles, workbench, and golf sim all unaffected
  • Heavy-duty ceiling-mount rack system rated for the weight of a full quiver

How the ski storage went up

Three stages from dead ceiling space to a full quiver stored overhead — without losing a single inch of floor.

1

Measure the clearance envelope

Before drilling a single hole, you need to know exactly how much space the garage doors eat when they roll up on the tracks. Open both doors fully, mark where the top of the door sits, then add a couple inches of clearance above that. The ski racks need to mount above this line so the doors travel freely. In a standard residential garage with 7-foot doors, you typically get 18 to 24 inches of usable ceiling space above the door tracks — more than enough for skis to hang flat.

2

Mount the horizontal ski racks

The racks mount directly into the ceiling joists — not drywall anchors, not toggle bolts. Find the joists, pre-drill, and lag-bolt the rack brackets home. The horizontal bars space out to cradle each pair of skis with bindings attached, tips up, tails down. Two rack sections span the width above both garage doors, giving enough slots for the entire quiver. Heavy-duty steel construction handles the weight without flex.

Close-up of Völkl skis mounted on ceiling racks above garage doors
Loaded up · 14+ pairs of Völkl organized by type
Full view of ski racks above both closed garage doors
Both rack sections filled · doors closed beneath
3

Verify clearance & organize the quiver

With all the skis loaded, cycle both garage doors open and closed a few times to confirm nothing catches, rubs, or interferes. The doors should travel their full arc without touching a single tail or binding. Once that checks out, organize the quiver — park skis, all-mountain, powder, race stock — so grabbing the right pair on a storm morning takes five seconds. The whole system lives overhead, invisible from the driveway, and the garage floor stays completely open for vehicles, the workbench, and the golf sim.

Wide shot of finished garage with ski storage, workbench, and golf simulator
Finished · skis overhead, floor still 100% usable
BMW parked in garage with overhead ski and general storage visible
Vehicle parked · overhead storage doesn't interfere

Garage ski storage — FAQ

Common questions about mounting skis above garage doors.

How many pairs of skis can you store above garage doors?
With two horizontal rack sections spanning a standard two-car garage, you can comfortably store 14 to 20 pairs depending on ski width and rack spacing. Wider powder skis take more room than skinny race stock, but even a mixed quiver fits with room to spare. The key is using racks with adjustable spacing so you can dial in the gaps.
Do the garage doors still open with skis mounted above them?
Yes — that's the whole point. The racks mount above the door tracks, in the dead space between the track hardware and the ceiling. When the doors roll up, they stop below the rack level. As long as you measure the clearance envelope before mounting, the doors travel their full arc without touching anything. We cycle ours daily with no issues.
Do you need to mount into ceiling joists?
Absolutely. Fourteen pairs of skis with bindings weigh roughly 150 to 200 lbs total, and that load needs to hang from structure — not drywall. Find the joists with a stud finder, pre-drill, and use lag bolts rated for the weight. Toggle bolts or drywall anchors will eventually pull out, and you'll come home to a pile of skis on your car.
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REGALIA Hardwood FloorsWide-plank hardwood through the Royal Way remodel · subfloor prep to dead-flat reveal. REGALIA · 33 photos
Complete · REGALIA Hardwood
Featured Build · Complete

REGALIA Hardwood Floor Install.

This one nearly broke me. Not because it's hard — the install itself is straightforward if you've done any finish work — but because subfloor prep is the most tedious, soul-crushing phase of any remodel and there's no shortcut through it. Every staple from the old carpet, every high spot, every dip — you deal with all of it before a single board goes down, or the floor tells on you for years. Once the deck was flat and the moisture barrier was rolled, though, the REGALIA wide-plank oak went down fast. DeWalt pneumatic cleat nailer, board by board, racked for random seams, scribed tight into the closets and around every door jamb. Two days of real work, and the room went from bare OSB to a floor that makes the whole house feel like a different place.

  • Flooring: REGALIA wide-plank white oak hardwood
  • DeWalt DWFP12569 pneumatic cleat nailer · 16GA L-cleats
  • Subfloor leveled · ROBERTS moisture barrier · Bostik adhesive
  • Royal Way remodel · bedroom, hallway & walk-in closet · 33 photos

Step by step — how to lay a hardwood floor without losing your mind

Six stages, two days, one pneumatic nailer, and every lesson I learned the hard way so you don't have to.

1

Subfloor prep & leveling

This is where most DIY floors go wrong, and it's not even close. People get excited, rip the carpet out, and start laying boards on whatever's underneath. Don't be that person. Strip the room to the bare subfloor. Pull every single old staple and carpet nail — yes, every one. Then grab a straightedge and check the whole deck for high spots and dips. Anything more than 3/16" over 10 feet gets sanded down or feathered up with leveling compound. Hardwood telegraphs every bump and hollow. If you skip this, you get a floor that creaks, gaps, and feels like walking on a trampoline. If you skip this, you deserve what's coming.

Empty bedroom with bare OSB subfloor exposed after carpet removal
Starting point — bare OSB after ripping out the old carpet
Subfloor showing concrete patches, OSB transitions, and plumbing penetrations
Mapping the subfloor — concrete patches, plumbing stubs, material transitions
Gear for this step
Swanson Tool TA123 Aluminum Carpenter Square 16-Inch x 24-Inch
Layout Square
Swanson Tool TA123 Aluminum Carpenter Square — 16" × 24"
Bought for this floor — squares the room and checks the deck dead-true before a single board goes down.
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NoCry Professional Gel Knee Pads
Knee Protection
NoCry Professional Gel Knee Pads — Heavy Duty
Days on your knees on a hard subfloor — the gel pads that made a multi-day install survivable.
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2

Moisture barrier & acclimating the wood

Roll out your underlayment with a built-in moisture barrier over the entire deck, tape every seam. This is not optional. It stops subfloor moisture from migrating up into the boards, and it kills that hollow drumming sound that makes cheap installs sound cheap. While that's down, crack open every box of flooring and let it sit in the room for at least 72 hours. The wood needs to reach the home's own humidity before you nail it. Skip this step and you'll watch your floor cup and gap with the first season change — and you'll be ripping it all out in six months wondering where you went wrong. The REGALIA came in on a pallet with Bostik moisture barrier adhesive. Everything staged, everything acclimating. Patience here saves your whole project.

Regalia hardwood flooring boxes stacked on subfloor with Bostik adhesive product
Material staged — REGALIA wide-plank oak with Bostik moisture barrier
REGALIA hardwood flooring boxes opened and acclimating in the room
Boxes cracked open and acclimating — 72 hours minimum, no shortcuts
Gear for this step
ROBERTS First Step Premium Underlayment
Underlayment
ROBERTS First Step Premium Underlayment — 630 sq. ft.
Moisture barrier + sound dampening in one roll — rolled over the whole deck and seam-taped before the wood goes down.
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3

Snap the reference line & set the first courses

This is where the whole floor lives or dies, and I am not exaggerating. Your walls are not straight. They never are. So you don't set the first row to the wall — you snap a dead-straight chalk line off the longest wall, leave a 3/8" expansion gap at the perimeter with spacers, and set your starter rows to that line. Face-nail the first course (the nailer can't reach it against the wall), then blind-nail the next two courses tight. If those first three rows are straight and locked, the entire field racks fast and stays parallel. If they wander even a quarter inch, the error compounds across the room and you'll see it at the far wall, mocking you.

DeWalt pneumatic cleat nailer on first courses of wide-plank oak hardwood
First courses down — the cleat nailer rides the tongue to lock each board
First courses of hardwood set to the chalk reference line
Everything references this line — get it right or pay for it later
Early hardwood installation with about a quarter of the bedroom covered
A few hours in — the first courses are the slowest while you find your rhythm
Gear for this step
DEWALT DWHT47373L 100 ft Chalk Reel with Blue Chalk
Chalk Line
DEWALT DWHT47373L 3:1 Chalk Reel — 100 ft
Snaps the dead-straight reference line off the longest wall that every board in the field is set to.
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QWORK Flooring Jack — Ratcheting Hardwood Positioning Tool
Flooring Jack
QWORK Flooring Jack — Ratcheting Hardwood Positioning Tool
Bought for this floor — ratchets each board tight to the last course so the seams pull dead-shut before the cleat drives.
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WORKPRO 17-inch Heavy Duty Pull and Pry Bar — Flooring Tool
Pull Bar
WORKPRO 17" Heavy Duty Pull & Pry Bar — Flooring Tool
Bought for this floor — snugs the starter rows tight to the line where the jack and nailer can't reach the wall.
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ROBERTS 10-26 Flooring Installation Kit — Tapping Block, Pull Bar, Spacers
Tapping Block Set
ROBERTS 10-26 Flooring Kit — Tapping Block, Pull Bar & Spacers
Tapping block seats each board tight without bruising the tongue; the spacers hold the 3/8" perimeter expansion gap.
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4

Nail the field

This is the fun part. This is where subfloor prep pays off and you actually start covering ground. With the starter rows locked, the DeWalt DWFP12569 pneumatic cleat nailer takes over and the room starts to transform. Seat each board tongue-to-groove, use the tapping block to close the seam, drop the nailer over the tongue, and hit it with the rubber mallet — one strike, one cleat, perfect angle every time. The next board hides the fastener completely. Stagger your end joints at least 6 inches board to board so no seam lines up with the one next to it. Keep your DeWalt cordless blower handy — blow the sawdust and debris out of every tongue-and-groove joint so nothing telegraphs under the next board. Keep checking you're still parallel to the original chalk line. Once you hit your stride, you can rack 50 square feet an hour. The DeWalt jobsite radio keeps morale up. Mountain views through the windows don't hurt either.

DeWalt flooring cleat nailer seated on a hardwood board tongue
Nailer seated on the tongue — one mallet strike per cleat
Mid-install hardwood floor at the halfway mark with DeWalt nailer, radio, and tools
Halfway there — nailer, radio, and dead blow hammer doing the heavy lifting
Wide-plank oak hardwood installation in progress with full DeWalt tool spread and mountain views
The full setup — nailer, compressor, blower, radio. Mountain views through the windows.
Wide-plank white oak hardwood floor mid-installation in main living area
Main room mid-install — REGALIA white oak filling in fast
Hardwood floor mid-install showing stagger pattern across the room
Field filling in, course after course, racked for random seams
Gear for this step
DEWALT DWFP12569 2-N-1 Pneumatic Flooring Cleat Nailer / Stapler
Flooring Nailer
DEWALT DWFP12569 2-N-1 Pneumatic Flooring Cleat Nailer / Stapler
The exact yellow DeWalt nailer in these photos — drives 15.5GA staples & 16GA L-cleats with one mallet strike. The workhorse of the install.
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DEWALT DCBL772X1 60V MAX FLEXVOLT Brushless Cordless Handheld Blower
FlexVolt Blower
DEWALT DCBL772X1 60V MAX FLEXVOLT Brushless Handheld Blower
The 60V blower in the mid-install shot — clears sawdust off the deck and blows every tongue-and-groove clean so nothing telegraphs under the next board.
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5

Cut station & working around obstacles

Set up a dedicated cut station in the next room or at the doorway — you are not dragging a miter saw across your freshly laid floor. The DeWalt FlexVolt 12" sliding miter saw handles every crosscut and miter, and the FlexVolt cordless table saw rips boards to width for the last row, closet jambs, and window bays. Both run on 60V batteries, so no extension cords snaking across the install. Closet jambs, window bays, door transitions, floor registers, plumbing penetrations — every one of these needs a scribed or ripped board. Measure twice, cut once, dry-fit before you fasten. The slow rows are the ones nobody notices the trick in, because the trick is tight scribes around every jamb leg and a clean fit around every obstacle. This is where the craftsmanship lives.

DeWalt table saw cut station set up in adjacent room with Regalia flooring boxes
Dedicated cut station — table saw in the next room, material within arm's reach
Miter saw and table saw cut station set up for hardwood floor installation
FlexVolt miter + table saw — cordless, so they go wherever the work is
Hardwood flooring fitted inside closet alcove showing threshold transition detail
Fitting wide-plank oak into closet spaces and door transitions
Hardwood floor installation showing custom access panel cut-out and transition to subfloor
Custom floor access panel — precision fitting around utilities
Gear for this step
DEWALT DHS790AT2 FLEXVOLT 12-inch Cordless Sliding Compound Miter Saw
FlexVolt Miter Saw
DEWALT DHS790AT2 FLEXVOLT 60V 12" Cordless Sliding Miter Saw
The FlexVolt chopsaw at the cut station — square end cuts and miters on every board, cordless so it goes wherever the work is.
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DEWALT DCS7485B FLEXVOLT 60V MAX Cordless Table Saw
FlexVolt Table Saw
DEWALT DCS7485B FLEXVOLT 60V MAX 8-1/4" Cordless Table Saw
Rips boards to width for the last row, closet jambs, and window bays — the FlexVolt table saw in the cut-station photo.
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DEWALT DWAST18010 1/8-inch Drywall Cut Out Bit 10 Pack
Cut-Out Bit
DEWALT DWAST18010 1/8" Cut-Out Bit — 10 Pack
Bought for this floor — spins in a rotary tool to scribe tight cut-outs around jamb legs, registers, and pipe penetrations.
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6

Finish — last row, transitions & baseboards

The last wall row is where the nailer can't reach and your patience gets tested one more time. Rip the final course to width on the table saw, leaving the 3/8" expansion gap. Pull each board tight with the pull bar and glue-assist where the nailer can't swing — face-nail under the baseboard line so it's hidden. Set transitions at every doorway, run the baseboards to cover the expansion gap, and pin everything with 18-gauge brads. The floor runs from the bedroom through the hallway into the closets, room to room, seamless. When the furniture goes back in and the tools come out, the room reads completely different. Bigger, cleaner, quieter underfoot. Two days of work. This is the payoff.

Nearly finished hardwood floor with last rows going in along the wall
Last rows in — pull bar work along the final wall
Hardwood floor viewed through oak-trimmed doorway showing room-to-hallway transition
Running the hardwood through the doorway — clean transition under the trimmed casing
Hardwood floor hallway transition between rooms showing seamless plank continuity
Hallway transition — continuous plank flow from room to room
Completed bedroom hardwood floor with walk-in closet integration
Bedroom done — wide-plank oak runs seamlessly into the walk-in closet
Close-up of white oak hardwood floor showing natural grain and knot character
Detail of the REGALIA white oak — natural knots and grain, every board different
Wide-plank white oak floor showing stagger pattern and hallway perspective
Plank stagger pattern — natural oak tones catching the light
Near-complete hardwood floor installation with access panel cleanly integrated
End of day 2 — floor nearing completion, access panel cleanly integrated
Completed wide-plank REGALIA hardwood floor wall to wall
Done — REGALIA wide-plank white oak, wall to wall, dead flat
Gear for this step
meite 18 Gauge Brad Nails 1-1/2 inch Galvanized 5000 count
Brad Nails
meite 18GA Brad Nails — 1-1/2" Galvanized (5,000 ct)
Bought for this floor — the 18GA brads that pin baseboards and transitions over the expansion gap, fired from an 18-gauge brad nailer.
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meite 18 Gauge Stainless Steel Brad Nails 1 inch 2000 count
Brad Nails
meite 18GA Stainless Steel Brad Nails — 1" (2,000 ct)
Bought for this floor — 304 stainless brads for shoe molding and tight trim returns that won't rust-bleed through the finish.
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Hardwood floor install — FAQ

The questions people actually ask before laying their own floor.

How much does it cost to install hardwood floors yourself?
Doing it yourself, budget roughly $6–$14 per square foot all-in for solid or engineered hardwood — the boards themselves are most of it ($4–$10/sq ft), plus underlayment with a moisture barrier (about $0.30–$0.50/sq ft), cleats, and transitions. A 200 sq ft room lands around $1,200–$2,800 in materials. You skip the $3–$6/sq ft labor a pro charges, but plan to either buy or rent a flooring cleat nailer and a miter saw. The tools pay for themselves on the first room.
Do I really need a moisture barrier under hardwood floors?
Yes — over any subfloor that could see moisture (and that's most of them), a moisture barrier is what keeps the wood from cupping, gapping, or buckling when seasons change. An underlayment with the barrier built in does double duty: it blocks moisture migrating up from the subfloor and dampens the hollow footstep sound. It's a few hundred dollars on a whole house and it's the cheapest insurance you'll buy on the job.
Why does the first row of hardwood matter so much?
Because every other board references it. Walls are never perfectly square, so you snap a dead-straight chalk line off the longest wall and set the starter rows to the line, not the wall — with a 3/8" expansion gap at the perimeter. If the first three courses are straight and locked, the whole field racks fast and stays parallel. If they wander, the error compounds across the room and you see it at the far wall.
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Walk-In Closet Built-InsEave dead space turned into shop-built plywood built-ins with soft-close drawers. Built-ins · 12 photos
Featured Build · Complete

Walk-In Closet Built-Ins.

A custom walk-in closet carved out of awkward eave space in the Royal Way primary suite. Framed from scratch, shelving towers built in the shop from cabinet-grade plywood, then set in place and anchored to the studs. Knee-wall framing captures the dead angle under the roofline, full hanging runs and adjustable shelves fill the walls, and motion-sensor LED lighting kicks on when you walk in. Every inch of a throwaway attic corner turned into real storage.

  • Built from framing → finished built-ins
  • Cabinet-grade plywood shelving towers · shop-built
  • Knee-wall framing captures the eave dead space
  • Soft-close drawers · adjustable shelves · hanging runs · motion-sensor lighting · 12 photos
Complete · Custom Built-Ins

Step by step — building the closet from scratch

Awkward eave dead space turned into real storage in six stages — with the exact jig, slide, and hardware used at each one.

1

Plan & measure the space

The whole build started as throwaway eave space behind the primary suite. Before any saw came out, the dead angle under the roofline got measured top to bottom — ceiling slope, knee-wall height, door swing, and every inch of usable depth. A built-in only works if the layout is drawn to the real space, so the hanging runs, shelf towers, and drawer bank all got mapped before a single stud was cut.

Hallway demo before the walk-in closet build
Before — demo open, the eave dead space exposed
Gear for this step
DEWALT DWHT33373L 25 ft. Tape Measure
Layout
DEWALT DWHT33373L 25 ft. Tape Measure
Map the eave angle, knee-wall height, and every shelf run before you cut.
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Franklin Sensors ProSensor 710+ Stud Finder
Stud Finder
Franklin Sensors ProSensor 710+ Stud Finder (13-Sensor)
Find every stud the new framing and built-ins will anchor into.
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2

Frame the structure

Knee-wall framing captures the dead angle under the roofline and squares up the closet opening. A header and upper cubbies get framed across the top for overhead storage, and the side walls get studded out plumb and on layout so the drywall and built-ins land flat. Everything ties back to the existing framing — this is the skeleton the whole closet hangs on.

Closet opening framed from scratch
Opening framed plumb and on layout
Framed header and upper cubbies for overhead storage
Header + upper cubbies framed for overhead storage
Gear for this step
DEWALT 20V MAX Cordless Drill/Driver Kit DCD771C2
Drill / Driver
DEWALT 20V MAX Cordless Drill/Driver Kit (DCD771C2)
Two batteries + charger. Drives every framing and anchor screw.
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DEWALT DCN692M1 20V MAX XR Framing Nailer Kit
Framing Nailer
DEWALT DCN692M1 20V MAX XR Cordless Framing Nailer Kit
Errol's own — dual-speed cordless framer drives the knee-wall and header studs fast, no hose.
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DEWALT DWHT43003 9 inch Magnetic Torpedo Level
Level
DEWALT DWHT43003 9" Magnetic Torpedo Level
Keeps every stud plumb and the header dead level. Magnetic base frees a hand.
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3

Build the shelving towers

The towers get built in the shop from cabinet-grade plywood — cut to size, then joined with pocket-hole screws and glue for joints that pull dead tight and stay square under load. Fixed dividers and a drawer bay get laid out on the bench, glued up, and clamped until the Titebond sets. Building off-site means precise, repeatable boxes that just get carried in and anchored.

Cabinet-grade plywood shelving tower with dividers built in the shop
Plywood tower — dividers laid out and joined
Large plywood base box clamped on the workbench
Base box glued + clamped square on the bench
Gear for this step
Kreg Pocket-Hole Jig 720PRO
Pocket-Hole Jig
Kreg Pocket-Hole Jig 720PRO
One-motion Automaxx clamping. The fastest way to square, hidden cabinet joints.
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Kreg SK03 Pocket-Hole Screw Kit
Cabinet Screws
Kreg SK03 Pocket-Hole Screw Kit — 5 Sizes, 450 ct.
Self-tapping pocket screws in every size the build needs, in one organizer.
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Titebond III Ultimate Wood Glue 16 oz
Wood Glue
Titebond III Ultimate Wood Glue — 16 oz.
Waterproof, long open time, bonds stronger than the plywood itself.
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IRWIN QUICK-GRIP One-Handed Bar Clamps 4-Pack
Bar Clamps
IRWIN QUICK-GRIP One-Handed Bar Clamps — 6", 4-Pack
One-handed trigger clamps hold the glue-up square while the Titebond sets.
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4

Install the drawer slides

Full-extension ball-bearing slides go on the drawer bay so every drawer pulls all the way out and glides shut soft and quiet. The trick is mounting them dead parallel and at exactly the same height on both sides of the bay — a few thousandths off and the drawer racks or rubs. Cabinet box on one rail, drawer on the other, and they meet on the ball bearings.

Shelving tower with a drawer extended on full-extension slides
Drawer pulled full-extension on ball-bearing slides
Gear for this step
Knape & Vogt 8400 Full Extension Drawer Slide 22 inch
Drawer Slides
Knape & Vogt 8400 Full-Extension Ball-Bearing Drawer Slide — 22", 100 lb.
Made-in-USA full-extension slides. Side-mount, 100 lb. class, non-handed.
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5

Edge banding & finishing

Raw plywood edges get hidden with iron-on veneer edge banding — heat sets the glue, a quick trim and a sanding block leave a clean, solid-looking edge. Then every surface gets sanded smooth with the random-orbit sander, knocking down mill marks and breaking sharp corners so the finish lays down even. This is the step that takes the towers from "shop boxes" to "built-in furniture."

Finished plywood shelving tower with banded edges and a drawer
Tower with shelves + drawer — edges banded and sanded
Gear for this step
Band-It Real Wood Iron-On Edge Banding White Birch
Edge Banding
Band-It Real Wood Iron-On Edge Banding — White Birch, 7/8" × 250'
Pre-glued veneer hides the plywood edge. Iron on, trim, sand — done.
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DEWALT DWE6423 Random Orbital Sander
Orbital Sander
DEWALT DWE6423 5" Variable-Speed Random Orbital Sander
Smooths every face and breaks the edges so the finish lays down even.
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6

Hardware & accessories

The towers get carried in, leveled, and anchored into the studs, then it's all hardware: a shelf-pin jig drills clean, repeatable rows so shelves are adjustable to any height; closet-rod sockets carry the hanging runs; and a motion-sensor LED bar kicks on the moment you walk in. Every inch of a throwaway attic corner is now real, organized storage.

Drywalled closet interior ready for the built-ins
Interior drywalled + ready for the built-ins to set
Closet interior prepped with floor framing for install
Floor prepped — towers anchor to the studs
Gear for this step
Kreg KMA3220 Shelf Pin Jig
Shelf Pin Jig
Kreg KMA3220 Shelf Pin Jig with 5mm Bit
Drills perfectly spaced, repeatable holes so every shelf is adjustable.
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Heavy Duty Stainless Steel Closet Rod Sockets
Closet Rod Brackets
Heavy-Duty Stainless Steel Closet Rod Sockets — Flange Set
Welded U-flange sockets carry the hanging rod runs. No sag, no bend.
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Motion-Sensor Rechargeable LED Closet Light Bar
Closet Lighting
Motion-Sensor Rechargeable LED Closet Light Bar (39-LED)
Lights up the instant you walk in. Magnetic, USB-rechargeable, no wiring.
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Walk-in closet built-ins — FAQ

What people ask before building their own closet cabinetry.

What tools do I need to build a walk-in closet?
A custom closet build comes down to a few core tools: a cordless drill/driver for framing and anchoring, a pocket-hole jig (the 720PRO here) plus pocket screws and wood glue for the cabinet boxes, a circular or miter saw to break down the plywood, bar clamps to hold glue-ups square, a random-orbit sander, a shelf-pin jig for adjustable shelving, full-extension drawer slides for any drawers, and a stud finder + level so everything lands plumb and anchored to framing. Iron-on edge banding and a motion-sensor LED bar finish it off.
What's the best pocket hole jig for cabinet building?
For closet built-ins and cabinet boxes, the Kreg Pocket-Hole Jig 720PRO is the sweet spot. Its one-motion Automaxx clamp auto-adjusts to material thickness (1/2" to 1-1/2"), the GripMaxx pads hold the workpiece so it doesn't slip, and onboard storage keeps the bits and stops together. Pocket-hole joinery is ideal here because the screws and glue pull the plywood joints dead tight and square, and the holes are hidden inside the box. Pair it with the SK03 screw kit so you have every length on hand.
How do I install drawer slides in a built-in?
Mount full-extension ball-bearing slides (like the 22" Knape & Vogt 8400 here) by getting both sides dead parallel and at the exact same height — that's the whole game. Separate the slide into its cabinet member and drawer member, screw the cabinet member to the box square to the front edge, mount the drawer member to the drawer at the matching height, then slide the drawer in until the bearings engage. A few thousandths off side-to-side and the drawer racks or rubs, so measure off a common reference line on both walls of the bay rather than eyeballing each one.
What plywood should I use for closet shelving and cabinets?
Use cabinet-grade plywood — typically 3/4" birch or maple veneer-core — for the towers, shelves, and drawer boxes. It's flatter, void-free, and holds a screw far better than construction-grade sheathing, and the smooth veneer face finishes clean. Hide the exposed edges with iron-on veneer edge banding so the plywood reads like solid furniture. For long shelf spans, keep them under about 32" or add a center support so they don't sag under folded clothes over time.
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Sierra Side Yard Reclamation12 tons of granite + a CAT 299 turn a dead side yard into a boulder wall. CAT 299 · 21 photos
Featured Build · Complete

Sierra Side Yard Reclamation.

Six days, one CAT 299 compact track loader, twelve tons of Sierra granite. A forgotten residential side yard turned into a permanent boulder retaining feature with drainage grade + cut paths + finished decomposed granite top dress. Get the boulder faces right and the wall looks like it's been there a hundred years. Get it wrong and it looks like a pile of rocks. This one got the faces right.

  • Build window: May 2–8, 2026 (6 working days)
  • Equipment: CAT 299D XHP · 16′ dump trailer · Skid Pro grapple + rake buckets
  • Materials: ~12 tons Sierra granite · #57 drainage stone · 4″ perf drain pipe
  • 5 build phases · 21 photos · real residential job
See the Full Build →
Complete · 5 Phases · 21 Photos

Step by step — how the side yard came back

Five phases from forgotten weeds to permanent boulder feature, with the gear used at each stage.

1

Demo & site clearing

Strip out the old landscape fabric, pull every weed root, and grade the subbase down to mineral soil with the CAT 299. The grapple bucket rips out overgrown root balls and old edging, then the rake bucket levels the pad to a rough working grade. Dump runs haul out the debris so you’re starting with a clean canvas.

Gear for this step
CAT 299D XHP Compact Track Loader (rental)
Track Loader
CAT 299D XHP Compact Track Loader (rental)
The machine that does the heavy lifting — 95hp, high-flow hydraulics, runs the grapple and rake. Rental rate varies by market. $450/day
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Skid Pro 72" Rock Grapple Bucket
Grapple Bucket
Skid Pro 72" Rock Grapple Bucket
Grabs boulders, rips roots, and places granite where you want it. Skid-steer quick-attach. $1,895
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2

Drainage prep & base grade

Excavate a drainage swale behind the future boulder wall line and lay 4″ perforated drain pipe bedded in #57 drainage stone, wrapped in filter fabric. Grade the pad so water sheds away from the house foundation at 2% minimum. This is the step that keeps the wall from hydrostatic blowout in a Sierra spring melt.

Gear for this step
NDS 4" Perforated Corrugated Drain Pipe — 100 ft
Drain Pipe
NDS 4" Perforated Corrugated Drain Pipe — 100 ft
Perforated corrugated pipe for the drainage swale behind the boulder wall. $65
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US Fabric Non-Woven Geotextile — 6′ × 300′
Filter Fabric
US Fabric Non-Woven Geotextile — 6′ × 300′
Wraps the drainage stone to keep fines from clogging the perf pipe over time. $89
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3

Boulder delivery & placement

Twelve tons of Sierra granite delivered on a 16′ dump trailer, staged in the street, then placed one rock at a time with the CAT 299 grapple. Every boulder gets set face-forward, tilted slightly back into the hillside, and bedded into the subgrade at least a third of its height. Stagger the joints so water doesn’t channel between them. Get the faces right and the wall looks like it’s been there a hundred years.

Gear for this step
Sierra granite boulders — ~12 tons delivered
Sierra Granite
Sierra granite boulders — ~12 tons delivered
Local quarry run. Call your nearest landscape supply yard for pricing — typically $80–$120/ton delivered. $960–1,440
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Skid Pro 72" Skeleton Rock Bucket
Rake Bucket
Skid Pro 72" Skeleton Rock Bucket
Grades and sifts the subbase while letting fines fall through. Levels the pad after boulder placement. $1,295
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4

Backfill, compact & fine grade

Backfill behind and between the boulders with clean drain rock, then cap with a 4″ lift of compacted class-2 road base. Run a plate compactor over the whole pad in overlapping passes until it stops moving. Check the grade with a laser or string line — you want the surface draining away from the house and toward the swale.

Gear for this step
WEN 56035T Gas-Powered Plate Compactor
Plate Compactor
WEN 56035T Gas-Powered Plate Compactor
Compacts the road base and backfill behind the boulders so the grade locks in and doesn’t settle. $399
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5

Decomposed granite top dress & finish

Spread 2–3″ of decomposed granite (DG) over the compacted base, rake it to a smooth walking grade, and mist-compact it. DG packs into a firm, natural-looking surface that drains freely and blends with the Sierra landscape. Edge the perimeter with steel landscape edging so the DG stays put.

Gear for this step
Dimex EasyFlex Aluminum Landscape Edging — 24 ft
Landscape Edging
Dimex EasyFlex Aluminum Landscape Edging — 24 ft
Holds the DG edge clean and keeps it from migrating into the lawn or garden beds. $59
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Bully Tools 24" Landscape Rake
Landscape Rake
Bully Tools 24" Landscape Rake
Grades and smooths the DG top dress to a finished walking surface. $52
Shop on Amazon →
Estimated Total Build Cost ~$4,500–$6,000
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Backyard Storage ShedStick-framed 10×12 mono-slope shed · foundation to weather-tight. 10×12 · 88 photos
Featured Build · Complete

Backyard Storage Shed.

Stick-framed 10×12 mono-slope shed tucked between mature pines on a Truckee lot. Cream-painted lap siding, matte-black painted lower wainscot, 6-lite white prehung door, casement window, dark-gray standing-seam metal roof. Built from foundation to weather-tight across a Sierra winter, then dialed in with a landscape grade and granite boulder finish.

  • Total cost: ~$3,500-5,500 in framing + finishes
  • Build time: ~13 months · Mar 2025 → May 2026 · two intensive sprints
  • Mono-slope metal roof · JW casement window · prehung 6-lite door · lap siding
  • 5-phase build · 88 build photos
See the Full Build →
Complete · 4 Phases · 38 Photos

Step by step — from foundation to weather-tight

Five phases of stick-framing a mono-slope shed in the Sierra, with the lumber, hardware, and tools that went into each one.

1

Foundation & floor framing

Lay out the 10×12 footprint with batter boards and string, level the site, and set concrete deck blocks at 4′ on center both ways. Frame the floor with pressure-treated 2×6 joists at 16″ OC, square it corner to corner, and sheath with 3/4″ tongue-and-groove plywood subfloor. Everything pressure-treated on the bottom because it’s sitting in Sierra dirt.

Gear for this step
Oldcastle Concrete Deck Block
Deck Blocks
Oldcastle Concrete Deck Block
Pre-formed concrete pier blocks that carry the floor frame without pouring footings. Set on compacted gravel. $8 ea
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Pressure-treated 2×6×12 floor joists (15 pcs)
PT Lumber
Pressure-treated 2×6×12 floor joists (15 pcs)
Ground-contact pressure-treated framing for the floor system. 16" OC layout. $185
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3/4" T&G Plywood Subfloor — 4×8 sheets (4 pcs)
Subfloor
3/4" T&G Plywood Subfloor — 4×8 sheets (4 pcs)
Tongue-and-groove subfloor plywood glued and screwed to the joists. $220
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2

Wall framing & sheathing

Frame four walls with 2×4 studs at 16″ OC, with the back wall shorter than the front to create the mono-slope pitch. Double top plates, king studs and jacks at the door and window rough openings, all nailed up on the deck and tilted into place. Sheath with 7/16″ OSB, then wrap with housewrap for the weather barrier.

Gear for this step
Kiln-dried 2×4×8 studs (approx 50 pcs)
Framing Lumber
Kiln-dried 2×4×8 studs (approx 50 pcs)
Standard framing lumber for the walls. 16" OC layout with doubles at openings. $275
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DuPont Tyvek HomeWrap — 3′ × 165′
Housewrap
DuPont Tyvek HomeWrap — 3′ × 165′
Weather-resistant barrier stapled over the sheathing before siding goes on. $119
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DEWALT DCN21PLB 20V MAX Plastic Collated Framing Nailer
Framing Nailer
DEWALT DCN21PLB 20V MAX Plastic Collated Framing Nailer
Cordless framing nailer that sinks 3-1/2" nails all day without a hose. Tilt the walls up and nail them down. $349
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3

Roof framing & standing-seam metal

Run 2×6 rafters from the tall front wall to the short back wall at 16″ OC, sheath with 1/2″ plywood, and roll out synthetic underlayment. Screw down the dark-gray standing-seam metal roofing panels from eave to ridge with color-matched fasteners. Add a drip edge at the eave and rake and you’re weather-tight on top.

Gear for this step
Standing-seam metal roof panels — dark gray (120 sq ft)
Metal Roofing
Standing-seam metal roof panels — dark gray (120 sq ft)
Pre-formed standing-seam panels cut to length. Screw-fastened through the flat with gasketed screws. $480
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GAF FeltBuster Synthetic Roof Underlayment
Underlayment
GAF FeltBuster Synthetic Roof Underlayment
Synthetic underlayment stapled over the sheathing under the metal panels. $65
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4

Siding, trim & paint

Nail up 8″ lap siding working bottom to top, overlapping each course 1-1/4″. Run 1×4 corner boards and window/door trim. The wainscot lower third gets matte-black paint, the upper body gets cream. Caulk every joint and nail hole before the topcoat so water has no way in.

Gear for this step
LP SmartSide 8" Lap Siding (16′ lengths, ~20 pcs)
Lap Siding
LP SmartSide 8" Lap Siding (16′ lengths, ~20 pcs)
Engineered wood lap siding — primed, ready for paint. Won’t rot in Sierra winters like cedar. $420
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BEHR Premium Plus Exterior Paint — Cream + Matte Black (2 gal ea)
Exterior Paint
BEHR Premium Plus Exterior Paint — Cream + Matte Black (2 gal ea)
Two-tone exterior scheme: cream body, matte-black wainscot. $90
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DAP Dynaflex 230 Exterior Siding Caulk (12-pack)
Caulk
DAP Dynaflex 230 Exterior Siding Caulk (12-pack)
Seals every joint, nail hole, and corner board gap before paint. $48
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5

Door, window & interior finish

Set the 6-lite white prehung entry door, shim it plumb and square, and foam the gap. Install the Jeld-Wen casement window with flashing tape lapped shingle-style. Inside: add a sheet of pegboard on the back wall for hand tools, build a quick shelf along one side, and run a 20A circuit from the house for a light and an outlet.

Gear for this step
Jeld-Wen 6-Lite Steel Prehung Exterior Door — 36×80
Prehung Door
Jeld-Wen 6-Lite Steel Prehung Exterior Door — 36×80
Pre-hung exterior door with 6 lites. Set, shimmed, and foamed in one afternoon. $380
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Jeld-Wen V-2500 Casement Window — 24×36
Casement Window
Jeld-Wen V-2500 Casement Window — 24×36
Single casement window for light and ventilation. Flashed with peel-and-stick. $265
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Schlage B60N Deadbolt + F10 Passage Set
Door Hardware
Schlage B60N Deadbolt + F10 Passage Set
Keyed deadbolt and passage knob for the entry door. $55
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Estimated Total Build Cost ~$3,800–$5,200
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Truckee Garage BuildoutEmpty two-bay garage to workshop + golf-sim hybrid over 9 months. Husky · 37 photos
Complete · 5 Phases · 37 Photos
Featured Build · Complete

Truckee Garage Buildout.

Empty two-bay Sierra garage transformed into a full workshop + golf-simulator hybrid across nine months. Husky modular cabinet wall, custom 2×6 workbench with pegboard tool grid, DeWalt ToughSystem stack, ceiling-mounted overhead wire racks sized off the wheelbase so the BMW still parks inside. The garage that earns its square footage twice.

  • Total cost: ~$4,500-6,000 in cabinets + bench + sim
  • Build window: Feb 2024 – Nov 2024 (9 months of nights + weekends)
  • Husky Heavy Duty cabinets · DeWalt ToughSystem · pegboard · 4′×8′ overhead racks · retractable impact screen
  • 5-phase build · 37 photos · daily-driver still parks inside
See the Full Build →

Step by step — empty garage to workshop + sim room

Five phases over nine months of nights and weekends, with the exact cabinets, bench components, and storage used.

1

Clean out, repair & prep the slab

Strip the garage down to bare concrete. Patch every crack and oil stain with a concrete patch compound, then degrease the whole slab. If you’re doing epoxy or interlocking tiles later, the slab has to be clean and profiled now. Measure the space wall to wall and plan the cabinet run, bench zone, and vehicle clearance before buying anything.

Gear for this step
QUIKRETE Vinyl Concrete Patcher — 40 lb
Concrete Patch
QUIKRETE Vinyl Concrete Patcher — 40 lb
Fills cracks and low spots in the slab before any cabinets go down. $22
Shop on Amazon →
2

Cabinet wall installation

Assemble the Husky Heavy Duty welded cabinets, level the bases on the slab with shims, and anchor the uppers to the studs. Run them wall to wall on the back side of the garage — base cabinets, tall lockers on the ends, and wall cabinets above. The modular system means you can rearrange later if the shop layout changes.

Gear for this step
Husky Heavy Duty Welded Steel Garage Cabinet Set — 8-Piece
Base Cabinets
Husky Heavy Duty Welded Steel Garage Cabinet Set — 8-Piece
The full Husky modular cabinet run — base cabinets, wall cabinets, tall locker, workbench top. Welded steel, lockable. $2,998
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Toggler SNAPTOGGLE Heavy-Duty Toggle Bolts (10-pack)
Cabinet Anchors
Toggler SNAPTOGGLE Heavy-Duty Toggle Bolts (10-pack)
Anchors the wall cabinets to drywall over studs where lag screws can’t reach. $22
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3

Workbench build & pegboard tool wall

Frame a 2×6 workbench along the side wall — 36″ height, 24″ depth, butcher-block or 3/4″ plywood top. Lag the back rail into the studs so it’s rigid enough to hammer on. Mount a 4×8 sheet of pegboard above the bench with 1″ standoffs, then hang every hand tool on hooks so you can see everything at a glance.

Gear for this step
HARDWOOD REFLECTIONS Birch Butcher Block — 74×25×1.5"
Workbench Top
HARDWOOD REFLECTIONS Birch Butcher Block — 74×25×1.5"
Solid birch butcher-block top that takes abuse and wipes clean. Lag-bolted to the 2×6 frame. $189
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Triton Products HeavyDuty Pegboard — 48×96″ (2-pack)
Pegboard
Triton Products HeavyDuty Pegboard — 48×96″ (2-pack)
Heavy-gauge steel pegboard that doesn’t sag. 1″ standoffs included. $89
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FRIMOONY Pegboard Hooks Assortment — 170 Piece
Pegboard Hooks
FRIMOONY Pegboard Hooks Assortment — 170 Piece
Every hook style you need — J-hooks, angled, straight, bins, holders. $24
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4

Overhead storage racks

Mount 4′×8′ ceiling-mounted wire racks on threaded rod from the joists, sized so they clear the car roof by 6″ when it’s parked below. Two racks, staggered off the centerline so the garage door track has room. Seasonal gear, holiday bins, and cases go up top and out of the workspace.

Gear for this step
FLEXIMOUNTS 4′×8′ Overhead Garage Storage Rack (2-pack)
Overhead Racks
FLEXIMOUNTS 4′×8′ Overhead Garage Storage Rack (2-pack)
Ceiling-mounted wire racks with adjustable height. Each holds 600 lb. $259
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IRIS USA 72-Quart Weathertight Storage Box (4-pack)
Storage Bins
IRIS USA 72-Quart Weathertight Storage Box (4-pack)
Clear-lid boxes that stack on the overhead racks. Latching lids keep Sierra dust out. $98
Shop on Amazon →
5

Lighting, power & finishing touches

Swap the single 60W bulb for 4′ LED shop lights daisy-chained across the ceiling — 5000K daylight, 10,000 lumens each. Add a DeWalt ToughSystem tower for the cordless tool packs, mount a power strip along the bench, and run a dedicated 20A circuit for the miter saw. The BMW still parks inside.

Gear for this step
Barrina LED Shop Light 4FT 5000K — 10-Pack
LED Shop Lights
Barrina LED Shop Light 4FT 5000K — 10-Pack
10,000-lumen 4-foot LED shop lights that daisy-chain end to end. 5000K daylight color. $69
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DEWALT ToughSystem 2.0 Tower — 3-Drawer + Organizer
ToughSystem
DEWALT ToughSystem 2.0 Tower — 3-Drawer + Organizer
The DeWalt stack tower: rolling base, three drawers, organizer top. Lives between the bench and the cabinets. $349
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CRST Heavy Duty Metal Power Strip — 12-Outlet, 15ft Cord
Power Strip
CRST Heavy Duty Metal Power Strip — 12-Outlet, 15ft Cord
Bench-mounted metal power strip for chargers, bench grinder, and the radio. $38
Shop on Amazon →
Estimated Total Build Cost ~$4,500–$6,000
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Garage Golf SimulatorV1 + V2 — garage net to a built-out pro room with Garmin R10. Garmin R10 · 67 photos
V1 + V2 · 66 Photos
Featured Build · Complete

Garage Golf Simulator.

V1 + V2 — two builds on one page · garage to pro room · 26-sec hero video. Opens with a 26-second cinematic showing the iPhone AI motion capture (Onform) → AirPlay to Apple TV side monitor → Garmin R10 launch monitor → annotated swing → V2 reveal. V1 (Dec 2022): Net Return enclosure + Garmin R10 + tripod projector, built in a single afternoon, $1.8K all-in. V2 (Mar-May 2024): permanent built-out room with ceiling-mount projector, wall-anchored impact screen, full green carpet, dual TVs, club rack — same garage bay, fully committed. R10 carried over. Real photos throughout, no AI artwork. Switch tabs at the top of the page to pick a build.

  • V1 (Dec 2022): ~$1,800 all-in · 1-day build · 24 photos
  • V2 (Mar-May 2024): ~$5,500 all-in · 10-week build · 42 photos
  • Garmin Approach R10 launch monitor in both builds
  • KERR-Verified turnkey kit recommendation embedded on both tabs
See Both Builds →

Step by step — garage bay to sim room (V1 + V2)

V1 was a one-afternoon $1,800 net setup. V2 was a 10-week permanent build-out. Both use the same Garmin R10.

1

V1: Net enclosure & basic setup

V1 was proof of concept. Set up The Net Return Pro Multi-Sport net in the garage bay, hung a white bedsheet as a temporary screen, and tripod-mounted a cheap projector aimed at the sheet. Garmin R10 launch monitor on the floor behind the ball. E6 Connect app on the laptop. Playable that same afternoon for under $1,800. Convinced me V2 was worth doing.

Gear for this step
Garmin Approach R10 Portable Launch Monitor
Launch Monitor
Garmin Approach R10 Portable Launch Monitor
The heart of both builds — Doppler radar launch monitor that tracks club and ball data, pairs with E6 Connect. $400
Shop on Amazon →
The Net Return Pro Series V2 Multi-Sport Net
Golf Net
The Net Return Pro Series V2 Multi-Sport Net
The original V1 enclosure — automatic ball return, 8′×8′ frame, sets up and folds flat in minutes. $499
Shop on Amazon →
2

V2: Frame the enclosure & mount the screen

V2 started by framing a permanent enclosure in the back third of the garage bay with 2×4 walls and a header. The Carl’s Place impact screen mounts to the header with bungee cords so it hangs flat and absorbs full-swing shots without bouncing back. The frame is anchored to the slab and ceiling joists so nothing moves.

Gear for this step
Carl’s Place Premium Golf Impact Screen — 10′×8′
Impact Screen
Carl’s Place Premium Golf Impact Screen — 10′×8′
Premium woven impact screen that absorbs driver shots and projects a sharp image. Bungee-hung from the header. $399
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Carl’s Place Screen Bungee & Grommet Kit
Bungee Kit
Carl’s Place Screen Bungee & Grommet Kit
Bungee attachment system that keeps the screen taut and absorbs impact energy. $35
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3

V2: Ceiling-mount projector & turf

Mount the projector upside-down on a ceiling bracket behind the hitting position, aimed at the impact screen. Run HDMI through the ceiling cavity to the laptop/Apple TV station at the side. Roll out the hitting mat and approach turf wall to wall — the full green carpet treatment so the ball sits and rolls naturally.

Gear for this step
BenQ TH671ST Short-Throw 1080p Projector
Projector
BenQ TH671ST Short-Throw 1080p Projector
Short-throw so the projector sits close to the screen without shadow. 3000 lumens, gaming mode, ceiling-mounted. $499
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Fiberbuilt Flight Deck Golf Hitting Mat
Hitting Mat
Fiberbuilt Flight Deck Golf Hitting Mat
Tour-quality hitting mat that reads like real turf. Saves your wrists and clubs. $449
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SunVilla Realistic Artificial Grass Turf — 5′×10′
Approach Turf
SunVilla Realistic Artificial Grass Turf — 5′×10′
Approach-area turf rolled out wall to wall. Balls roll and sit naturally. $89
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VideoSecu LCD Projector Ceiling Mount Bracket
Ceiling Mount
VideoSecu LCD Projector Ceiling Mount Bracket
Universal ceiling bracket with tilt and swivel adjustment. Holds the projector inverted. $17
Shop on Amazon →
4

V2: Side monitors & club storage

Mount a 50″ TV on the side wall for the Apple TV — swing replay via AirPlay from the iPhone running Onform motion capture. A second smaller monitor shows the R10 data dashboard. Build a wall-mounted club rack from 2×4s and 3″ PVC saddles so the bag doesn’t eat floor space.

Gear for this step
TCL 50" Class 4-Series 4K Smart TV
Side TV
TCL 50" Class 4-Series 4K Smart TV
Side-wall monitor for swing replay and data dashboards. Wall-mounted with a tilting bracket. $230
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Mounting Dream Full Motion TV Wall Mount
TV Wall Mount
Mounting Dream Full Motion TV Wall Mount
Articulating wall mount for the side monitor — tilts and swivels so you can see it from the hitting position. $35
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5

V2: Sound, lighting & finish

Run LED strip lights along the ceiling perimeter on a dimmer — ambient lighting that doesn’t wash out the projector. Add a Bluetooth soundbar for course audio. Hang acoustic foam panels on the walls behind the hitting position to deaden the impact sound. The result is a dedicated sim room that still lets you park the car in the other bay.

Gear for this step
Govee RGBIC LED Strip Lights — 32.8 ft
LED Strips
Govee RGBIC LED Strip Lights — 32.8 ft
Perimeter ceiling LED strips on a dimmer. Set to low amber during play so the projected image stays sharp. $16
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Creative Stage V2 2.1 Soundbar with Subwoofer
Soundbar
Creative Stage V2 2.1 Soundbar with Subwoofer
Compact soundbar with subwoofer for course audio and range sounds. $60
Shop on Amazon →
Estimated Total Build Cost V1: ~$1,800 · V2: ~$3,700 additional
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Chinese Diesel HeaterAmazon order to running heat in the tool truck · full parts list + honest cost. $1,047 · 17 parts · 29 photos
Complete · 29 Photos
Featured Build · Complete

Chinese Diesel Heater install.

From Amazon order to running heat in the tool truck. Wiring harness, mounting bracket, exhaust routing through the floor pan, fuel tank sourcing, ducting routing to the cab, thermostat tuning. Affiliate-linked parts list. Honest cost breakdown. The punch list of what I'd change next time.

  • Total cost: ~$1,047 · 30% Amazon affiliate-funded
  • Install time: ~6 hours · weekend job
  • Tested: 2 winters · ~600 jobsite hours
  • 17 parts · 6-step assembly · 29 photos
Watch the Full Build →

Step by step — Amazon box to running heat

Six steps from an unboxed Chinese diesel heater kit to warm cab heat in the tool truck. Every part, every wire, every lesson.

1

Plan the install & mount the heater unit

Pick a mounting location under the truck bed or inside a toolbox bay where the exhaust can route straight down without hitting anything. The heater unit mounts on a steel plate with vibration isolators — drill the mounting holes, bolt it down, and make sure it’s level so the fuel pump gravity-feeds correctly. Keep the unit accessible for maintenance.

Gear for this step
Hcalory 8KW Diesel Air Heater Kit — 12V All-in-One
Diesel Heater
Hcalory 8KW Diesel Air Heater Kit — 12V All-in-One
The core unit — 8KW Chinese diesel heater with fuel pump, harness, exhaust, and digital controller. The starting point of the whole build. $160
Shop on Amazon →
3/16" Steel Plate — 12×12" (local supply)
Mounting Plate
3/16" Steel Plate — 12×12" (local supply)
Custom-cut mounting plate that isolates the heater from truck-bed vibration. $18
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2

Exhaust routing & floor penetration

Route the stainless exhaust pipe down through the truck floor pan or out the side of the bed box. Cut the hole with a hole saw, drop the exhaust through, clamp it tight with band clamps, and aim the exit away from the cab and any fuel lines. Seal the floor penetration with high-temp silicone. The exhaust must terminate in open air — no exceptions.

Gear for this step
Stainless Steel Exhaust Pipe Kit — 24mm × 200cm
Exhaust Pipe Kit
Stainless Steel Exhaust Pipe Kit — 24mm × 200cm
Stainless exhaust pipe and muffler for the diesel heater. Routes through the floor pan and terminates below the truck. $32
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Breeze Power-Seal Stainless Hose Clamps (10-pack)
Band Clamps
Breeze Power-Seal Stainless Hose Clamps (10-pack)
Stainless band clamps for every exhaust and intake connection. Don’t cheap out on these. $12
Shop on Amazon →
3

Fuel system — tank, pump & line

Mount a separate 2.5-gallon diesel fuel tank in the bed (don’t tap the main truck tank — lesson learned). Run 4mm fuel line from the tank to the fuel pump and from the pump to the heater. The fuel pump has a specific orientation — mount it below the tank and above the heater so it pulls downhill. Secure every line with P-clamps and check for kinks.

Gear for this step
Diesel Heater Fuel Tank — 10L / 2.6 Gal with Fittings
Fuel Tank
Diesel Heater Fuel Tank — 10L / 2.6 Gal with Fittings
Dedicated fuel tank with cap, pickup tube, and fittings. Keeps the heater off the main truck tank. $35
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Diesel Heater Fuel Line — 4mm ID × 16 ft
Fuel Line
Diesel Heater Fuel Line — 4mm ID × 16 ft
Oil-resistant fuel line from tank to pump to heater. Cut to length and secure with P-clamps. $12
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Stainless P-Clamps Assortment — 60 Piece
P-Clamps
Stainless P-Clamps Assortment — 60 Piece
Secures fuel lines and wiring along the frame. Every 12" keeps things from vibrating loose. $11
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4

Hot air ducting to the cab

Run 60mm or 75mm aluminum flex duct from the heater outlet up through the floor or firewall and into the cab. Add an inline Y-splitter if you want dual vents. Use vent grilles at the cab outlet so you can direct and shut off airflow. Insulate any ducting that runs through unheated space so you don’t lose BTUs before the air hits the cab.

Gear for this step
Diesel Heater Ducting Kit — 75mm × 6.5 ft + Vents
Ducting
Diesel Heater Ducting Kit — 75mm × 6.5 ft + Vents
Aluminum flex duct with vent grilles and reducers. Routes from the heater into the cab. $28
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Frost King Tubular Pipe Insulation — 6 ft (4-pack)
Pipe Insulation
Frost King Tubular Pipe Insulation — 6 ft (4-pack)
Insulates the duct run through unheated space so hot air arrives hot. $14
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5

Wiring harness & thermostat controller

Run the wiring harness from the heater to the cab. Connect the fuel pump, glow plug, blower motor, and temperature sensor per the wiring diagram. Mount the digital controller inside the cab within arm’s reach of the driver’s seat. Wire to a dedicated circuit with an inline fuse — 30A for the 8KW unit. A relay off the ignition switch is optional but smart.

Gear for this step
Diesel Heater Wiring Harness — Complete with Relay & Fuse
Wiring Harness
Diesel Heater Wiring Harness — Complete with Relay & Fuse
Complete wiring harness with relay, inline fuse, and connectors. Matches the Hcalory/Webasto-clone pinout. $25
Shop on Amazon →
Diesel Heater LCD Thermostat Controller — 12V
Digital Controller
Diesel Heater LCD Thermostat Controller — 12V
Digital controller with programmable thermostat, timer, and error codes. Mounts inside the cab. $22
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10 AWG Primary Wire (25 ft) + ATC Fuse Holder
Wire & Fuses
10 AWG Primary Wire (25 ft) + ATC Fuse Holder
Heavy-gauge wire for the main power run plus an inline fuse holder. $14
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6

Test, tune & two-winter field notes

Prime the fuel pump, fire the heater on low, and watch the exhaust for white smoke (normal on first start as the manufacturing oils burn off). Run it through its full heat range and listen for the fuel pump clicking rhythm — uneven clicks mean air in the line. After two Sierra winters and ~600 jobsite hours: the dedicated fuel tank was the best call. Tapping the main tank caused air locks. Carry a spare glow plug.

Gear for this step
Diesel Heater Glow Plug — 12V Ceramic (2-pack)
Spare Glow Plug
Diesel Heater Glow Plug — 12V Ceramic (2-pack)
Carry a spare. The glow plug is the #1 wear part and you don’t want to be cold-soaking at 4 AM. $16
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Kidde Carbon Monoxide Detector — Battery Powered
CO Detector
Kidde Carbon Monoxide Detector — Battery Powered
Non-negotiable. Mount a CO detector in the cab. No diesel heater install is done without one. $25
Shop on Amazon →
Total Build Cost (all parts) ~$1,047
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Pelican Boom BoxJobsite-proof Bluetooth audio in a Pelican 1600 · Alpine + Rockford + AGM. $850 · 13 parts · 17 photos
Featured Build · Complete

Pelican Boom Box.

Bluetooth audio that survives the jobsite. Pelican 1600 case, Alpine SPR-60C component speakers, Rockford Fosgate Prime amp, sealed AGM battery in a custom welded steel cradle. Real sound. Built tough. Ready for trucks, UTVs, snow grooms, and off-grid camps.

  • Total cost: ~$850 in parts
  • Build time: ~16 hours · weekend project
  • Field-tested: Truckee · Tahoe · Dominican Republic
  • 13 parts · 7-step assembly · 17 photos across 5 phases
See the Full Build →
Complete · 17 Photos

Step by step — Pelican case to jobsite-proof audio

Seven steps from an empty Pelican 1600 to a bomb-proof Bluetooth speaker that’s been to Truckee, Tahoe, and the Dominican Republic.

1

Case prep & layout

Open the Pelican 1600 and plan the layout: speakers on the lid side, amp and battery in the base. Mark the speaker cutouts on the lid interior, the switch and charging port locations on the side wall, and the battery cradle footprint in the base. Dry-fit everything before cutting.

Gear for this step
Pelican 1600 Protector Case — Black, No Foam
Pelican Case
Pelican 1600 Protector Case — Black, No Foam
Waterproof, crushproof, dustproof. The enclosure that makes the whole build jobsite-proof. $190
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2

Speaker cutouts & mounting

Cut the speaker holes in the lid with a jigsaw using a fine-tooth blade, staying just inside the scribe line. Drop the Alpine component speakers in, gasket them with closed-cell foam tape, and bolt them down with stainless hardware. The woofers get the big holes; the tweeters mount on surface pods near the top.

Gear for this step
Alpine SPR-60C 6.5" Component Speaker System
Component Speakers
Alpine SPR-60C 6.5" Component Speaker System
Alpine Type-R components — separate woofer and tweeter with passive crossover. Clear, loud, efficient. $175
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Frost King Closed-Cell Foam Tape — 3/8×1/2×10′
Gasket Tape
Frost King Closed-Cell Foam Tape — 3/8×1/2×10′
Seals the speaker-to-lid joint so no air leaks kill the bass response. $6
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3

Amp mounting & wiring

Mount the Rockford Fosgate Prime amp to a plywood backer board, screw the board to the case base, and run speaker wire from the amp outputs to each driver. Keep the power and speaker runs on opposite sides of the case to minimize noise. Solder every connection and heat-shrink — no crimp connectors in a vibrating rig.

Gear for this step
Rockford Fosgate R150X2 Prime 2-Channel Amplifier
Amplifier
Rockford Fosgate R150X2 Prime 2-Channel Amplifier
150W 2-channel amp — enough clean power to run the Alpines wide open without clipping. $100
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InstallGear 14 Gauge Speaker Wire — 100 ft
Speaker Wire
InstallGear 14 Gauge Speaker Wire — 100 ft
14-gauge OFC speaker wire for clean signal from the amp to the drivers. $17
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4

Battery cradle & AGM install

Weld a steel cradle from 1″ angle iron (or buy a small battery box) sized to hold the sealed AGM battery snug in the bottom of the case. Bolt it down so the battery can’t shift when the case gets tossed around. Run 8-gauge power wire from the battery to the amp through an inline fuse. The AGM is sealed and spill-proof — safe inside an enclosed case.

Gear for this step
Mighty Max ML18-12 12V 18AH Sealed AGM Battery
AGM Battery
Mighty Max ML18-12 12V 18AH Sealed AGM Battery
Sealed AGM battery — no spill, no vent, safe inside the enclosed Pelican case. 18Ah runs the system for 8+ hours at moderate volume. $40
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KnuKonceptz KCA 8 Gauge Power Wire — Red/Black (20 ft)
Power Wire
KnuKonceptz KCA 8 Gauge Power Wire — Red/Black (20 ft)
8-gauge OFC power wire for the battery-to-amp run. Fused at the battery terminal. $22
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Stinger SHD821 ANL Fuse Holder + 40A Fuse
Inline Fuse
Stinger SHD821 ANL Fuse Holder + 40A Fuse
Inline ANL fuse holder within 12" of the battery terminal. Non-negotiable safety. $15
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5

Bluetooth receiver & input wiring

Mount a Bluetooth audio receiver module in the case and wire its RCA outputs to the amp inputs. Add a 3.5mm aux input jack on the side wall as a backup. The Bluetooth module runs off the same 12V battery through a small buck converter to 5V.

Gear for this step
Audioengine B1 Bluetooth 5.0 Music Receiver
Bluetooth Receiver
Audioengine B1 Bluetooth 5.0 Music Receiver
aptX HD Bluetooth receiver — streams from any phone with low latency and high quality. $90
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KabelDirekt RCA Stereo Cable — 3 ft
RCA Cable
KabelDirekt RCA Stereo Cable — 3 ft
Short RCA patch cable from the Bluetooth receiver to the amp inputs. Gold-plated. $8
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6

Charging port & master switch

Mount a weatherproof toggle switch on the case side wall for master power, and a panel-mount SAE charging port so you can top off the battery without opening the case. Wire the toggle inline between the battery and the amp so one switch kills everything.

Gear for this step
Nilight Heavy Duty Rocker Toggle Switch — Waterproof, LED
Toggle Switch
Nilight Heavy Duty Rocker Toggle Switch — Waterproof, LED
Lighted waterproof toggle switch for master power. One switch, everything on or off. $8
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NOCO GC018 SAE Quick-Connect Charging Port
Charging Port
NOCO GC018 SAE Quick-Connect Charging Port
Panel-mount SAE port — plug in the charger without opening the case. $12
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NOCO GENIUS5 5-Amp Smart Battery Charger
Battery Charger
NOCO GENIUS5 5-Amp Smart Battery Charger
Automatic smart charger that maintains the AGM battery. Plug into the SAE port overnight. $50
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7

Final assembly & field test

Button everything up, run a full test at max volume to check for rattles, and take it to the jobsite. After three years of field use across Truckee, Tahoe, and the Dominican Republic: the Pelican case is bombproof, the Alpine speakers are crystal clear at full volume, and the AGM battery runs 8+ hours on a charge. The only upgrade I’d make next time is lithium for lighter weight.

Total Build Cost (all parts) ~$850
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Mobile Carpentry Trailer12V + 110V wired cargo trailer with DeWalt saws on deck · 9 build phases. 9 phases · 106 photos
Complete · 9 Phases · 106 Photos
Featured Build · Gold Standard

Mobile Carpentry Trailer.

Single-axle enclosed cargo trailer wired with dual-voltage 12V house + 110V shore power, 8-channel lit marine switch panel, LED strip lighting, and DeWalt jobsite saws on dedicated platforms aimed straight out the open ramp door. Documented step-by-step across nine build phases, with full electrical schematic and a complete materials list. Eight years on the road and counting.

  • Total cost: ~$2,500-4,000 in build-out (excludes the trailer itself)
  • Build time: ~3-4 weeks of evenings + weekends
  • Wired: 12V + 110V · 8-channel marine panel · 30A breaker · 4 NEMA outlets
  • 9 build phases · full schematic + wire color code · 106 photos
See the Full Build →

Step by step — cargo trailer to mobile carpentry shop

Nine build phases from an empty enclosed trailer to a dual-voltage wired mobile shop with DeWalt saws on deck.

1

Strip, clean & plan the layout

Pull everything out of the trailer, degrease the floor, and fix any rust or damage. Measure the interior wall to wall, floor to ceiling, and plan your electrical runs, saw platforms, and storage zones before drilling a single hole. Tape out the saw positions on the floor and mock up the switch panel location at the entry door.

2

Electrical rough-in — 12V house system

Run 10-gauge stranded wire for the 12V house system from the battery box at the tongue back through the walls to each light and switch location. Mount a deep-cycle marine battery in a vented battery box at the tongue. Every run gets labeled at both ends with wire markers. Pull more wire than you think you need.

Gear for this step
VMAXTANKS V35-857 12V 35Ah AGM Deep Cycle Battery
Marine Battery
VMAXTANKS V35-857 12V 35Ah AGM Deep Cycle Battery
Deep-cycle AGM marine battery for the 12V house system. Powers lights and the switch panel. $85
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Attwood Standard Battery Box — Group 27
Battery Box
Attwood Standard Battery Box — Group 27
Vented battery box mounted at the tongue. Straps the battery down for road travel. $15
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GS Power 10 AWG Marine Wire — Red/Black 50 ft ea
Wire
GS Power 10 AWG Marine Wire — Red/Black 50 ft ea
Tinned marine-grade wire for every 12V run. Stranded for flexibility through bends. $38
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3

110V shore power & breaker panel

Mount a 30A power inlet on the exterior wall, run 10/3 Romex to a small breaker panel inside, and wire 4 NEMA 5-20 duplex outlets along the walls. The miter saw, table saw, compressor, and chargers all run off shore power when you’re plugged in at a site with a 30A receptacle.

Gear for this step
Conntek 30A RV Power Inlet — NEMA L5-30P
Power Inlet
Conntek 30A RV Power Inlet — NEMA L5-30P
Exterior-mount 30A power inlet for shore power connection. $28
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Square D Homeline 6-Space 12-Circuit Sub-Panel
Breaker Panel
Square D Homeline 6-Space 12-Circuit Sub-Panel
Compact sub-panel with 30A main and 6 breaker slots. $42
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Southwire 10/3 NM-B Romex — 50 ft
Romex
Southwire 10/3 NM-B Romex — 50 ft
10/3 NM-B cable from the inlet to the panel and from the panel to each outlet. $65
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Leviton 20A Duplex Outlet — Commercial Grade (10-pack)
Duplex Outlets
Leviton 20A Duplex Outlet — Commercial Grade (10-pack)
Heavy-duty 20A outlets at each saw and tool station. $32
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4

Marine switch panel & LED lighting

Mount an 8-gang marine-grade rocker switch panel at the entry door, lit with individual LED indicators. Each switch controls a zone: overhead lights, work lights, exterior flood, charging outlets, exhaust fan, and spares. Run LED strip lights along the ceiling and under the shelves, all on the 12V house system.

Gear for this step
Waterwich 8-Gang Marine Switch Panel — LED Rocker, 12V
Switch Panel
Waterwich 8-Gang Marine Switch Panel — LED Rocker, 12V
Lit marine-grade switch panel with circuit breakers and LED indicators. Controls every 12V zone. $45
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HitLights Cool White LED Strip — 16.4 ft, 12V
LED Strips
HitLights Cool White LED Strip — 16.4 ft, 12V
Cool white LED strips along the ceiling for even overhead light. 12V, direct off the house battery. $18
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5

Saw platforms & work surfaces

Build dedicated platforms for the miter saw and table saw aimed out the open ramp door. Frame the platforms with 2×4s, top with 3/4″ plywood, and bolt them to the trailer floor at the right height so the saw decks are ergonomic standing at the ramp. Infeed and outfeed support arms fold up for travel.

Gear for this step
DEWALT DHS790AT2 FLEXVOLT 60V 12" Sliding Miter Saw
Miter Saw
DEWALT DHS790AT2 FLEXVOLT 60V 12" Sliding Miter Saw
The FlexVolt miter saw on its dedicated platform — cuts aimed straight out the ramp door. $599
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DEWALT DCS7485B FLEXVOLT 60V 8-1/4" Table Saw
Table Saw
DEWALT DCS7485B FLEXVOLT 60V 8-1/4" Table Saw
Compact FlexVolt table saw on the second platform. Rips sheet goods and flooring. $399
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6

Storage racks & organization

Build vertical lumber racks along one wall for stock material, shelf brackets for tool cases, and a pegboard section for hand tools. Add bungee cord tie-downs across the shelves so nothing shifts in transit. A DeWalt ToughSystem wall mount keeps the drill/driver kits, impact, and circular saw at arm’s reach.

Gear for this step
DEWALT ToughSystem 2.0 Wall Mounting Bracket
ToughSystem Mount
DEWALT ToughSystem 2.0 Wall Mounting Bracket
Wall-mounted bracket that holds the ToughSystem stack on the trailer wall. $35
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Heavy Duty Steel Shelf Brackets — 12" (8-pack)
Shelf Brackets
Heavy Duty Steel Shelf Brackets — 12" (8-pack)
Steel shelf brackets for tool case storage along the walls. $32
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Estimated Build-Out Cost (excludes trailer) ~$2,500–$4,000
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Video · Free Forever

DaVinci Resolve

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MacWhisper / whisper.cpp

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Pixabay Music

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Kling AI

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ffmpeg

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Pipe Trailer Build

Custom single-axle pipe trailer from raw steel. Welded frame, pipe bunks, ratchet tie-down points. Built to haul 4-inch and 6-inch pipe to Sierra jobsites.

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Snow Removal Rig Setup

Full breakdown of the Palisades snow removal equipment package. CAT 299, snow pushers, de-icing, and the battery charging rotation that keeps everything running at 4 AM.

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About This Page

errolkerr.com/diy documents 12 real DIY build projects by Errol Kerr in Truckee, California — from a diesel heater install and Pelican boom box to a welding cart, tool truck setup, garage golf simulator, and battery charging station. Every project includes parts lists, photos, and step-by-step documentation from real builds in the Sierra Nevada. These are practical mountain-life projects tested at 5,820 ft elevation. Also browse the 195+ field-tested tools used across these builds.